Standard Injection Molding

OEMs favor plastic injection molding due to the ability to manufacture abundant plastic components with high-quality consistency. With over 50 years of experience, we have dedicated tooling engineers for our in-house designs and processing engineers to develop the most efficient process for the highest quality product. With our diversified, cross-functional team, we manufacture to our individual customer’s needs.

Twin Shot / Overmold

Two-shot injection molding is also called dual-shot, double-shot, multi-shot, 2k, and twin-shot injection. This is the process of running different raw material resins in one press. Nifco utilizes this technology to meet the most stringent customer requirements:
• water sealing
• automation
• multi-color products
• Weld assembled products

Insert Molding

Insert Molding Is shooting plastic over an object, commonly a metal ring or threaded bushings. Using robotics and bowl feeders, Nifco automates the loading of inserts for high-quality products and decreased cycle times. We use this technology to meet the increased demands of our customers for stronger products while utilizing the advantages of injection molding. Below are examples of how Nifco is excelling in our field:
• Glass channels
• Radar brackets
• Transmission Baffle
• Water Outlets
• E-Motor Spray Bars

Automated

Automated assembly is quickly becoming a key process in American manufacturing for all industries. Here at Nifco, we have mastered the art of building and coding automation equipment in-house to ensure accuracy, adjustability, and quick turnaround. Our team of engineers has a keen knowledge of manufacturing software and the design of robots. Automating allows for:
• High-quality checks
• Faster production
• Multiple piece products
• Human free interaction

Welding Abilities

Nifco has access to a variety of different techniques of welding each of which operate different functions and specific capabilities. We have trained and experienced engineers operating these different styles of welding and more:
• Vibration Welding
• Ultrasonic Welding
• Laser Welding

Manual

Mold Flow

Mold Flow is a simulation software that allows our engineers to troubleshoot problems with plastic injections. This advanced software enables the ability to address manufacturing challenges such as part warpage, cooling efficiency, and cycle time reduction.

FEA

FEA, also known as finite element analysis, is a simulated situation that gives our engineers a mean of understanding part stress. This access allows for the optimization of our design process.

Lab Capabilities

Nifco's in-house capabilities gives us a step up on other plastic injection molding companies. Our lab gives us the ability to perform a wide variety of test on our products to create the most efficient products. The capabilities that our lab offers are:
• Thermal Vibration Testing
• Dimensional Analysis
• Force Testing
• Fixture Design